HSG258 Compliant Testing by BOHS Qualified Engineers

What is LEV Testing?

Local Exhaust Ventilation (LEV) testing, formally known as Thorough Examination and Test (TExT), is a statutory requirement under COSHH regulation 9. Every LEV system must be tested at least every 14 months, unless the schedule should be shortened for high risk process or stated in COSHH schedule 4, by a competent person to ensure it effectively protects workers from hazardous substances including dust, fumes, vapours, and mists.

At Combined Air Limited, our BOHS-qualified engineers conduct comprehensive Thorough Examination and Test (TExT) in accordance with HSG258 - the Health and Safety Executive's definitive guidance on LEV systems.

Why Choose Combined Air Limited for LEV Testing?

• Fully BOHS Qualified Engineers (P601, P602, P603, P604, W201)
• Advanced LEV Testing Expertise - P604 qualified for performance evaluation and commissioning
• Design Knowledge - P602 qualified, enabling us to identify design flaws affecting system performance
• HSG258 Compliant Methodology - Following industry best practice
• Certificate of Thorough Examination Provided - Meeting your legal obligations
• Nationwide UK Coverage - From our Wellingborough base
• Expert Problem Diagnosis - We identify root causes, not just symptoms
• Remedial Works Available - If your system fails, we can fix it
• Over 20 Years Experience - Trusted by major manufacturers

What Types of LEV Systems Do We Test?

• Welding Fume Extraction - MIG, TIG, arc welding, and brazing operations
• Woodworking Dust Extraction - Saws, sanders, routers, CNC woodworking
• Metalworking Fluid Mist Systems - CNC machining, grinding, milling
• Grinding & Cutting Operations - Bench grinders, cut-off saws
• Paint Spray Booths - All types of coating operations
• Electrostatic Precipitators - Smog Hog, Trion, ACS, and other units
• General Industrial Extraction - Any dust or fume hazard

What Does Our LEV Testing Include?

Our comprehensive Thorough Examination and Test (TExT) includes:

• Visual Inspection - Complete system examination from hood to discharge
• Air Velocity Measurements - Capture velocity testing at all extraction points
• Static Pressure Readings - System performance evaluation
• Filter Condition Assessment - Pressure drop and contamination checks
• Ductwork Integrity Checks - Leak detection and damage assessment
• Fan Performance Evaluation - Motor and impeller condition
• Written Scheme Examination - Review against original design specification
• Detailed Technical Report - Comprehensive findings and recommendations
• Certificate of Thorough Examination - Your legal proof of compliance

Legal Requirements - Why LEV Testing is Mandatory

Under COSHH Regulation 9, employers must ensure LEV systems are thoroughly examined and tested at least every 14 months, unless the schedule should be shortened for high risk process or stated in COSHH sechedule 4.

Failure to comply can result in:

• HSE Improvement or Prohibition Notices
• Unlimited fines for health and safety breaches
• Insurance policy invalidation
• Potential workplace closure orders
• Corporate manslaughter prosecution in serious cases
• Employee health claims and litigation

More importantly, proper LEV testing protects your workforce from serious occupational diseases including:

• Occupational asthma
• Chronic Obstructive Pulmonary Disease (COPD)
• Pneumoconiosis (dust-related lung disease)
• Dermatitis and skin conditions
• Metal fume fever

What Happens During Your LEV Test?

• 1. Pre-Test Consultation - We discuss your processes and any known issues
• 2. On-Site Examination - Comprehensive testing with minimal disruption to production
• 3. Pass or Fail Assessment - Clear determination of system effectiveness
• 4. Detailed Report - Technical findings with recommendations for improvement
• 5. Certificate Issued - Official documentation of compliance
• 6. Remedial Works (if required) - We can carry out repairs to bring systems back to compliance

Our BOHS Qualifications - What Makes Us Different

Not all LEV testers are created equal. Our comprehensive BOHS qualification set means we provide a higher level of expertise:

P601 - Foundation LEV Testing: The essential qualification for conducting thorough examinations and tests of LEV systems.

P604 - Advanced Performance Evaluation: Advanced qualification covering commissioning and performance management of LEV systems. This enables us to conduct more detailed analysis than basic P601 testing.

P602 - Design Principles Knowledge: Understanding of LEV design enables us to identify whether poor performance is due to maintenance issues or fundamental design problems. This saves you money by identifying the real root cause.

P603 - PPE & RPE Expertise: Knowledge of personal protective equipment means we can advise on suitable respiratory protection where LEV alone cannot achieve adequate control.

W201/M200 - Occupational Hygiene: Broader understanding of workplace exposure control helps us consider your LEV system within the context of your overall health and safety strategy.

Book Your LEV Test Today

For a free, no-obligation quote for LEV testing, contact us:

LEV Testing: 07540 165061

Email: Nik@combined-air-limited.co.uk